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PCD Milling Cutters - Mounting Data

Mastertech Coarse-Set Aluminum Body PCD Face Mills

Benefits:

  • High-strength Aluminum Body Face Mills hard coated to 64 –68 RC
  • Light weight Aluminum Milling Cutters are balanced to their maximum recommended operating speeds
  • Dramatically reduces stress and wear on machine spindles and tool changers
  • New improved PCD cartridges increases strength and reduces setup time, and greatly enhances setting of wiper flats to a +/- .0001-.0002 T.I.R.
  • PCD cutting edge increases tool performance to 200 times over carbide with excellent productivity. Surface finishes to 8 RMS with up to 15,500 RPM rated speeds.
  • PCD cartridges can be reset or retipped
  • PCD cartridges available in RH or LH styles with .031, .062 and .093 corner radius as standards. 0° Lead, 7° Radial Rake.
  • Special aluminum body milling cutters and cartridges designed to your requirements

 

 

 

MasterTech Diamond Products: Speeds & Feeds

 

 

Mounting Data - Shell Mill Arbor Mt. Using Arbor Screw
Specifications
Mtg. No.
A
Dia. (Nom)
D
Bore Dia.
E
Pilot Length
F
Keyway Width
G
Keyway Depth
Drive
1
2
.75
.75
.32
.18
Standard
Shell Mill
Drives
1A
3
1.00
.88
.38
.22
2
4
1.25
.88
.50
.28
3
5 or 6A
1.50
1.06
.62
.38
4
6B
2.00
1.06
.75
.44

Mastertech Diamond Products: Shell Arbor Mount

SHELL ARBOR MOUNT
Mtgs # 1, 1A, 2, 3, 4

Mastertech Diamond Products: Flat Back Drive

FLAT BACK DRIVE
Mtgs # 5

 

Mounting Data - Flat Back Drive
Specifications
Mtg.
No.
A
Dia. (Nom)
B, C
D
Bore Dia.
E
Pilot Length
F
Keyway Width
G
Keyway Depth
Bolt
Size
Drive
5
7 to 10
4.00
2.50
1.25
1.00
.56
.62
Flat
Back
4.75
.75
12
4.00
.62
4.75
.75
7.00
 

Coarse-Set Aluminum Body PCD Face Mills Chart (PDF)

 

Polycrystalline Diamond-Tipped Cartridge
Standard Cartridge
Mastertech Diamond Products: CSR 100 Drawing  

Standard Radius .031/.062/.093
RH - CSR-100-Radius
LH - CSL-200-Radius

Wiper Cartridge
Mastertech Diamond Products: CSRW 100 Drawing  

For Finishes 10 RMS + Better
RH Wiper - CSRW-100
LH Wiper
- CSLW-100

 

Fine-Set Aluminum Body PCD Face Mills

Benefits:

  • We manufacture our Fine-Set Aluminum Body PCD Milling Cutters to order only
  • We will design the cutter to your requirements to perform at maximum conditions for the job you need to accomplish.
  • We are able to manufacture step type milling cutters to increase stock removal while maintaining high surface
    finish and burr-free operation.
  • Our Fine-Set Cutters are excellent for machining sump housings, sump covers, transmission valve bodies, thin
    channel plates, oil pans, aircraft components, etc. Thin, hard-to-mill parts are milled burr frfee and with no distortion.
  • High feed, high speed machining of low silicon aluminum
  • High feed, low speed machining of high silicon aluminum and aluminum/ cast iron applications.

 

Fine-Set - PCD Inserts
  • RH Insert Shown: Stocked in .031 or .093 Radius
  • L1 = Length of PCD available in .250 & .500 in stock. Other lengths available on request.
  • RH = FSR-100 (Radius Size)
  • LH = FSL-200 (Radius Size)
  • L1 = .250 length of PCD
  • L2 = .500 length of PCD
  • FSRW-100 or FSLW-200 Wiper Insert

Mastertech Diamond Products: SDR 100 Drawing

  Milling Cutter

Fine Set-Face Mill Specifications Chart (PDF)

 

 

MASTERTECH DIAMOND PRODUCTS COMPANY
9465 Hamilton Drive, Mentor, OH 44060 • Tel: 440-352-1112 • Toll-Free: 888-226-5550
Fax: 440-352-1113 • Email: sales@mastertechdiamond.com

 

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